Strut channel roll forming machine
Our Strut Channel Roll Forming Machine is specially designed to manufacture slotted strut channels, solar strut channels, and Unistrut-style channels for photovoltaic mounting systems, electrical support systems, and construction applications.
The production line can manufacture common profiles such as 41×41, 41×52, 41×62, and customized sizes, with continuous punching, high precision, and fully automatic size adjustment.
The machine is suitable for galvanized steel, cold rolled steel, and other structural materials widely used in solar mounting projects.
Popular Strut Channel Sizes
41×41 Strut Channel
The 41×41 strut channel is one of the most commonly used profiles for solar mounting systems, PV support structures, electrical support frames, and industrial installation projects. Our Strut Channel Roll Forming Machine can produce 41×41 solar strut channels with continuous punching holes according to customer drawings.
This size is suitable for galvanized strut channel production, slotted strut channel applications, and Unistrut-style channel systems.
41×52 Strut Channel
The 41×52 strut channel provides higher load-bearing capacity than the standard 41×41 profile. It is widely used in rooftop solar mounting systems, ground solar farms, steel support structures, and photovoltaic mounting projects.
The machine can be designed to produce 41×52 solar strut channels with customized hole size, hole distance, and punching position.
41×62 Strut Channel
The 41×62 strut channel is suitable for heavy-duty solar mounting structures and industrial support systems. It is often used when stronger support performance and larger profile height are required.
Our Strut Channel Roll Forming Machine can manufacture 41×62 galvanized strut channels with stable forming accuracy and continuous punching operation.
Customized Strut Channel Profiles
In addition to standard sizes such as 41×41, 41×52, and 41×62, we can also customize the machine according to your profile drawing.
Customized profiles can include different channel heights, punching patterns, material thicknesses, and special solar mounting channel designs. If you have a sample drawing or finished product photo, we can provide a suitable roll forming solution.
Drawing of Strut channel profile
Strut Channel Roll Forming Machine is to form 1.5mm-3.0mm strut channels with various types. The machine is able to produce 3 or more types of strut channel by adjust the roll forming mould.
We have designed two equipment solutions for you to choose from:
Option (1) :
Uncoiling → Levelling feed device → roll forming → hydraulic punching → cutting → finished product discharge
Option (2) :
Uncoiling → Levelling feed device → Puch+bottom punch mold→ roll forming → hydraulic punching → cutting → finished product discharge
If you have your own design scheme, provide us with your design drawings, our engineers can give a good suggestion. If you have any ideas for your new project, you can get some professional ideas from us.
Watch the Strut Channel Roll Forming Machine in Operation
This video demonstrates the complete production process, including servo feeding, hydraulic punching, roll forming, hydraulic cutting, and finished product collection.
▶ Watch Machine Running VideoMain components of strut and metal roll forming machine
- Uncoiling machine
- Levelling feeding device
- Roll forming system
- Punching device
- Cutting device
- Control system
- Receiving table
Main roll forming machine
- Feeding method: manual feeding; Guide type: manual adjustment;
- Molding speed: bus speed 20 m/min (punching speed :0-12 m/min);
- The number of molding rows: 27 rows of roller press;
- Roll material: cr12, CNC center machining,HRC58-62, fine grinding;
- Shaft material: 40Cr, fine grinding after tempering treatment;
- Transmission type: gear or gearbox transmission (according to design);
- Feeding width: ≤200mm;
- Plate thickness: 2-3mm; Applicable raw materials: galvanized sheet;
Punching die
- working mode: non-stop punching;
- die material: Cr12MOV (heat treatment: HRC58-62);
- cutting accuracy: ±1mm;
- pumping station power: 15kw (punching mold and cutting device shared);
Cutting system
- cutting mode: hydraulic cutting (uninterrupted cutting);
- structural characteristics: cut off for an independent mechanism, by the PLC main computer fixed length, cut off length can be set by itself. Hydraulic shear technology is adopted. The cutting end face deformation is small, the blade is replaced quickly, and the production efficiency is high.
- length tolerance: ±1.0mm;
Applications
Solar Mounting Systems
Strut channels are widely used in solar mounting systems for rooftop solar projects and ground solar farms. They help support solar panels and connect different photovoltaic mounting components.
PV Support Structures
Solar strut channels are commonly used as support profiles in PV mounting structures. They provide strength, installation flexibility, and reliable connection points for photovoltaic systems.
Electrical Support Systems
Slotted strut channels can also be used for electrical support systems, cable support frames, and equipment installation structures. The continuous holes allow easy installation and adjustment.
Cable Tray Support
Strut channels are suitable for cable tray support and cable management systems. They are often used in industrial buildings, warehouses, power projects, and commercial construction.
Industrial Construction
Galvanized strut channels can be used in steel structure buildings, industrial workshops, warehouses, and general support systems. They are suitable for different load-bearing and installation requirements.
Customized Support Projects
For special projects, the profile size, punching pattern, material thickness, and production line configuration can be customized according to customer requirements.
FAQ
What is a Strut Channel Roll Forming Machine?
A Strut Channel Roll Forming Machine is an automatic production line used to manufacture slotted strut channels, solar strut channels, galvanized strut channels, and Unistrut-style channels. The finished products are widely used in solar mounting systems, PV support structures, electrical support systems, and industrial construction.
Can this machine produce 41×41, 41×52, and 41×62 strut channels?
Yes. The machine can be designed to produce common sizes such as 41×41, 41×52, 41×62, and other customized strut channel profiles according to customer drawings.
Can the punching pattern be customized?
Yes. The punching pattern can be customized. Hole size, hole distance, punching position, and punching quantity can be designed according to your solar mounting channel or slotted strut channel requirements.
What materials can be used for strut channel production?
The machine is suitable for galvanized steel coil, cold rolled steel, and other structural materials. Material thickness can be customized according to the profile size and application requirements.
Is this machine suitable for solar mounting strut channels?
Yes. This machine is suitable for producing solar strut channels, PV mounting channels, solar support profiles, and galvanized strut channels used in rooftop solar systems and ground photovoltaic projects.
Can one machine produce different strut channel sizes?
Yes. One machine can be designed to produce multiple sizes. Automatic size adjustment is available for common profiles such as 41×41, 41×52, and 41×62, depending on the final technical design.
What information do you need before quotation?
To prepare an accurate quotation, please provide the profile drawing, material thickness, coil width, punching hole details, required production speed, voltage, and whether automatic size adjustment is needed.
Do you provide installation and technical support?
Yes. We provide machine testing before shipment, operation guidance, remote technical support, and engineer service if required. We can also provide training for machine operation and maintenance.
Spare parts and accessories for our machines
