Rolling shutter door machine
Rolling shutter door forming machine is a automatic mass production of steel rolling shutter door equipment.
Rolling shutter door forming machine is used to produce rolling shutter doors, from simple security rolling doors to rolling shutter doors for weatherproof, custom rolling shutter doors, and even fire rolling doors, ultra-fast rolling shutter doors or sectional doors.
As to the single roller shutter slat means the slats roll formed from galvanized steel or colour steel without PU insulation. The raw materials are typically 0.6-1.2mm GI steel or PPGI steel. There are so many different sizes of single slats that it’s not possible to list all roll formers. Generally, one regular single rolling shutter slat roll forming machine can make only one slats, with punching holes optional.
Because the rolling shutter door is very strong and provides sufficient protection for property safety, it has a wide range of applications and is almost everywhere. However, not everyone uses the same roll-up doors. For example, in developed countries, people prefer PU insulated rolling shutter doors for stores, garages, warehouses and even office buildings. But in other areas, we may see rolling doors connected to a single steel strip or just a panel. In general, any country in the world may use different roller blinds.
There are many more types, we can’t list them all here. But for the profile related to the curtain door, Jinheng machinery can provide you with the corresponding type of manufacturing machine. For different shapes and different requirements, we also have different designs in machine design, such as high-speed rolling shutter machine, low-speed rolling shutter machine, gear box rolling shutter machine and column rolling shutter door.
Working principle of roller shutter door roll forming machine/
Unwinding → feed leveling → hydraulic punching (optional) → roll forming → hydraulic length cutting→output table
Main components
- Uncoiling machine
- Feeding device
- roll forming system
- Cutting device
- Control system
- Output workbench
Roll forming system
- Thickness of raw material: 0.8 ~ 1.2mm; Material: galvanized coil;
- Molding row number: 12 groups or 14 composition type (select according to demand);
- Transmission type: chain or gear or gearbox transmission (according to design);
- forming machine structure: plate or arch type (choose according to demand);
- roller :GCr15 or Cr12 (according to design);
- axis :45# or 40Cr; φ50mm (according to design);
7.Molding speed: 20 ~ 25m/min (excluding punching);
Cutting type
Cutting type: hydraulic cutting;
Hydraulic cutting after forming: cutting to the required length after rolling forming;
Cutting action: roll forming parts stop or not stop when cutting (select according to demand);
Blade material: Cr12 or GCr12MoV, quenching process, hardness HRC58-62 (as required);
Length tolerance: ±1.0mm;
Control system
PLC system: Delta brand
Length controller: Cosenter or Omron encoder
Operation: touch screen
Inverter: Delta brand
Voltage :380 v / 50 hz/3P (according to customer requirements)
How to improve production efficiency of rolling shutter door machine
First of all, the hydraulic station of the rolling shutter machine has an accumulator. It can save energy and reduce the cutting gap of the rear knife, thus increasing the cutting speed and production efficiency.
Then, the hydraulic station of the rolling shutter machine has two motors: one is used for the cutting system to provide power for the rear cutting device, thereby improving efficiency; One is used in the stamping system, which increases the punching speed.
We can add servo motors and continuous tracking cutting to the rolling shutter manufacturing machine, with speeds up to 25-30 m/min. All data is set in the PLC computer program.
We can provide different types of rolling machines for different rolling doors. If you have a rolling shutter door design, please show us your design drawing. Our engineers can give a good suggestion. If you have an idea for a new project, you can get some professional advice from us.
There are several types of rolling shutter equipment: perforated rolling shutter forming machine, door and window flanging machine, shutter patti machine, Australian rolling shutter machine, aluminum window sill flanging machine and other types. Regardless of the type, if the productivity you require is not high, we can try two profiles for one machine design.
Jinheng Machinery production curtain door equipment allows the production of many types of embossing patterns, just adjust the embossing roller.