What is a BI-Deck Forming Machine?
The BI-Deck forming machine is a specialized industrial equipment designed to produce B-deck profiles—corrugated steel sheets reinforced with longitudinal ribs—for constructing robust concrete deck supports. Ideal for commercial and industrial construction, this machine automates the forming, cutting, and finishing of galvanized steel into 16 GA, 18 GA, 20 GA, and 22 GA B-Deck products, ensuring durability, load-bearing capacity, and corrosion resistance.
Key Applications of BI-Deck Products
BI-Deck is a critical component for:
- Concrete Slab Reinforcement: Provides lateral support to prevent slab warping.
- Floor Systems: Used in warehouses, factories, and parking garages with heavy loads.
- Bridge Decks: Reinforces long-span structures in bridges and highways.
Image/Video Suggestion: Add a side-by-side image of raw steel vs. finished BI-Deck profile.
Technical Specifications of BI-Deck Forming Machine
| Parameter | Detail |
| Max Material Width | 1,200 mm (47.2″) |
| Forming Speed | 10–15 m/min (depending on gauge) |
| Production Capacity | 150–250 profiles/hour |
| Material Compatibility | Galvanized Steel (16–22 GA) |
| Precision | ±0.5 mm (critical dimensions) |
| Power Requirement | 75–100 kW (industrial-grade electric motor) |
BI-Deck Product Details: Grades, Dimensions, and Uses
BI-Deck profiles are engineered for maximum structural integrity:
| Gauge (GA) | Thickness (mm) | Web Depth (mm) | Rib Height (mm) | 典型应用场景 |
| 16 | 1.59 | 40–60 | 8–12 | Industrial floors, mezzanines |
| 18 | 1.19 | 30–50 | 6–10 | Warehouses, parking structures |
| 20 | 0.95 | 20–40 | 4–8 | Bridges, highway overpasses |
| 22 | 0.79 | 15–30 | 3–6 | Light-duty agricultural sheds |
Key Features:
- Corrosion Resistance: Zinc-coated steel with optional PVC coating.
- Fireproof Rating: Meets ASTM A177 standards for fire resistance.
- Customization: Adjustable web and rib configurations for specialized projects.
How BI-Deck Forming Machines Work
The machine transforms raw galvanized steel into finished B-Deck profiles through a 6-stage process:
- Material Feeding: Coiled steel is unwound and fed into the machine.
- Leveling and Straightening: Hydraulic rollers correct material flatness.
- Punching and Notching: CNC-controlled dies create holes for concrete anchoring.
- Forming: Rollers shape the steel into B-deck corrugation.
- Cutting to Length: Rotary saw trims profiles to customer-specified lengths.
- Quality Control: Automated sensors check gauge, width, and dimensional accuracy.
Market Differentiation and Keyword Optimization
To dominate search engines for BI-Deck-related terms, target these long-tail keywords:
Primary Keywords:
- “BI-Deck forming machine”
- “B-deck roll forming equipment”
- “Concrete deck support system manufacturer”
Secondary Keywords:
- “16 ga BI-Deck machine”
- “22 ga galvanized deck forming machine”
- “Heavy-duty floor deck roller press”
Localized Keywords:
- “BI-Deck machine USA”
- “B-deck forming machine Germany”
- “Industrial deck support system China”
After-Sales Support and Warranty
| Service | Details |
| Warranty | 5 years on machinery, 2 years on parts |
| Training | On-site operator training (4–6 hours) |
| Technical Help | 24/7 online diagnostics + global service centers |
| Spare Parts | 98% inventory availability globally |
Why Choose BI-Deck Forming Machines?
- High Efficiency: Produce 250+ profiles/hour with minimal downtime.
- Cost Savings: Reduces labor costs by 70% compared to manual methods.
- Quality Assurance: ISO 9001-certified processes ensure zero-defect profiles.
- Flexibility: Supports custom gauges, web depths, and rib configurations.
Conclusion
The BI-Deck forming machine is an indispensable tool for contractors and engineers seeking reliable, durable concrete deck support systems. With its ability to process 16–22 GA galvanized steel into precision B-Deck profiles, it delivers unmatched performance in heavy-duty construction projects worldwide.