Stamping production line
stamping production line equipment is our company for small and medium-sized enterprises research and development of automatic mass production parts equipment.
Stamping production line equipment is the steel plate through hydraulic forming or punching molding mass production of stamping parts required by customers. According to different customer needs, the parameters of each component will be different. It is mainly composed of feeding trolley, uncoiling machine, leveling machine, feeding mechanism, stamping device, etc. It is suitable for processing cold rolled and hot rolled carbon steel, silicon steel, stainless steel and other metal materials.
Stamping production line equipment Product features:
- The operation mode is flexible: all the functions are concentrated in the PLC and a portable knob above, the operator can be fixed in one place to achieve all the motion functions of the equipment, do not have to misoperate or waste moving time because of too many function keys.
- High efficiency and safety: Replace manual operation with mechanical action, reduce unnecessary time, improve work efficiency, a large number of auxiliary functions of feeding and supporting materials, so that the operator can maximize away from the material roll.
- The control mode is convenient: the user can switch freely on the device control panel according to needs, which maximizes the scope of application of the device. Cost savings for users.
- The floor area is reasonable: according to the needs of each customer to design equipment, can maximize the cost of space for users to save.
- Reasonable appearance design: our designers maximize the visibility of the equipment, improve the comfort of operation.
Working flow of stamping production line
If the raw material is steel coil, our process is like this:
Scheme (1)： Unwinding → leveling → servo feeding → hydraulic forming → finished product discharge
Scheme (2) ：Unwinding → leveling → servo feeding → punching molding → finished product discharge
If the raw material is steel plate, compared with the steel coil stamping production line, we lack the uncoiling process, our process is as follows:
Servo levelling feed device → hydraulic forming or punch forming → Finished product discharge
Uncoiling and levelling devices come in two forms:
The thin steel plate is suitable for uncoiling and leveling machine
Thick steel plate for a separate uncoiling machine and leveling machine
Uncoiling machine (optional)
(Standard configuration):2 tons;
(Optional configuration) : Load capacity 2 tons (ordinary), 3 tons, 5 tons according to requirements;
Loading width: up to 400mm(optional);
Inner diameter :φ450-520mm;
Outer diameter :≤φ1000 mm;
Uncoiler (optional)
(Standard configuration): electric 3-ton uncoiler;
(Optional configuration): hydraulic uncoiler;
Load capacity :3 tons (normal), 5 tons, 8 tons, 10 tons or upon request;
Loading width: 500mm Max (optional);
Coil inner diameter :φ450-550mm;
Outer diameter of steel coil: maximum φ1200mm;
Leveling device (according to customer requirements) :
Effective leveling width: ≤400mm (according to customer demand);
Number of leveling rods: three upper and four lower, a total of seven rolls;
Leveling rod axle diameter: Φ50 (tempering, finishing, heat treatment, electroplating);
Power feed mixing: four rolls + two sets of guide wheels;
Motor power: 5.5kw (according to design);
Feeding speed: about 8-12m/min;
Stamping unit (powered by punch or hydraulic station)
Feed type: servo feed;
Material width: 0-200mm;
Material thickness: 0-3.2mm;
Motor power: 3KW;
Feed line height: 70-140mm;
Maximum line speed: 200m/min;
Press or hydraulic station type selection according to customer requirements;
Molding mold according to customer version design;
Features of stamping presses line
Our company has rich experience in the design of stamping production line. For stamping production line equipment, we adopt advanced production technology and processing technology, so that the forming machine we produce has the characteristics of simple operation, stable and accurate production capacity, which can greatly improve production efficiency and product quality, reduce labor input and production costs.
