Steel coil uncoiler
The steel coil uncoiler is a mechanical device used to unroll the steel coil. It has five different type of uncoiler.
Steel coil uncoiler is characterized by high efficiency, continuous, high degree of automation, suitable for various types of steel coil processing. It can be used alone or combined with other equipment to form various production lines.
The steel coil uncoiling machine has the following characteristics
- High uncoiling accuracy: Because the machine has its own precision control system, it can achieve fine uncoiling before cutting steel coil.
- Fast uncoiling speed: the machine has high production efficiency and can meet the needs of large-scale and high-speed production.
- Wide range of application: can deal with different materials, different specifications of steel coil uncoiling processing.
The important role of steel uncoiling machine in steel processing
Steel uncoiling machine plays an important role in the steel processing industry, mainly in the following aspects:
- Steel pretreatment: Through the uncoiling machine for coiling, so that the original steel coil has the characteristics of flat, wrinkle-free, distortion free, etc., to provide good basic conditions for subsequent processing.
- Cutting processing: The steel coil processed by the uncoiling machine can be more accurate and efficient cutting processing to improve production efficiency.
- Guide material function: The uncoiling machine can guide steel bars, steel pipes and other materials to facilitate the subsequent processing and manufacturing.
In summary, the role of steel uncoiling machine in the steel processing industry can not be ignored, especially in the aspect of steel pretreatment, but also played a crucial role.
The type of steel coil unwinding machine
There are many types of steel uncoiling machines, commonly used including the following:
No power mechanical uncoiler
It is mainly composed of two parts of the roll core and the support, the roll core has a bearing at both ends that can rotate freely, and the shaft of the roll core is a solid shaft without deformation, which is an important supporting equipment of roll forming equipment.
Using the mechanical principle to open the book, simple structure, low cost, easy maintenance, but the production efficiency is low.
If your steel coil is relatively narrow, you can choose the single-arm vertical uncoiler (optional configuration: load capacity 2 tons, 3 tons, 5 tons) :
If your steel coil is a relatively wide color steel coil, you can choose the following color steel special uncoiler (optional configuration: load capacity 3 tons, 5 tons) :
Hydraulic uncoiling machine
The main shaft adopts hydraulic expansion and contraction, electric uncoiling, suitable for handling heavy material coil, especially more than 3 tons of heavy coil material. The hydraulic system provides stable expansion tension for applications requiring high accuracy and stability.
The hydraulic uncoiler is composed of main machine, hydraulic system, electrical control system and so on. The main engine part includes hydraulic cylinder, drum bearing, transmission system, etc. The hydraulic system is composed of fuel tank, pump station, oil pipe, oil pipe joint, etc., and controls the lifting, moving back and forth, swinging up and down and other actions of the loading car. The electrical control system is responsible for interlocking, protection and operation of all parts of the machine.
Hydraulic uncoiler is widely used in various coil uncoiling, such as petroleum, chemical, paper, printing, metal processing and other industries. It is characterized by a wide range of coil specifications, can handle different sizes and weights of coil, while the equipment lifting, moving back and forth, swing up and down and other actions are controlled by the hydraulic system, to achieve accurate operation, improve work efficiency.
Optional configuration: load capacity 5 tons, 10 tons, 15 tons (can be customized according to customer requirements);
Electric uncoiling machine
Driven by motor for uncoiling, high production efficiency, easy operation, adjustable speed.
Suitable for small material rolls, such as rolls under 2 tons. This kind of uncoiler is mostly used in light industry or small production, and the price is affordable.
Double-head uncoiler
With two symmetrical drum, can achieve fast refueling, reduce refueling time, improve production efficiency. Suitable for production lines that require frequent coil changes.
Double cone uncoiler
This uncoiler is designed to deal with wide plate, thick material, its carrying capacity is strong, can handle more than 20 tons of coil material. Customers can choose according to production needs.
We also have some special coiler for some equipment supporting production.
Open book leveling machine
Multi-head metal coiling machine
How to choose the method of uncoiling machine
When choosing a suitable uncoiler, the following key points should be considered:
1.Material characteristics: Consider the width, thickness and weight of the material you need to deal with, and ensure that the selected uncoiler can adapt to these specifications.
- Production speed: Choose the appropriate uncoiler according to your production line speed. If the production demand is high-speed continuous, then choose the type of uncoiler that can support this demand.
- Degree of automation: Assess the demand for automation in the production line. If you need a highly automated solution, consider an uncoiler with photoelectric induction, laser ranging, and variable frequency speed regulation.
- Budget constraints: clear budget scope.
- Space considerations: Consider factory space. Different types of uncoilers have different space requirements, so make sure you choose a model that can fit into your existing production space.
- Maintenance and operation: choose an uncoiler that is easy to operate and maintain. This not only reduces long-term maintenance costs, but also helps reduce the risk of production disruptions.